In most cases, customers send us a part's specifications in a .pdf, autoCAD, or other detailed format (or even an actual prototype part), and request that we design and build a custom wire basket to hold a specific number of these parts through a specific wash/finishing process or series of processes. Customers will often also ask for specific functionalities such as the ability to stack or to have locking lids.
Taking these design considerations into account along with the dimensions of the part or parts and the processes the basket will be put through, we will submit a quote. Once we have a purchase order, we create AutoCAD prints detailing the appearance of the basket from multiple angles, both loaded and unloaded, as well as with features such as stacking being engaged so that you may confirm that the design meets your needs.
If you have any questions or would like to send a print, contact us or fax it to 410-644-7457.
A: Compared to plain carbon steel, stainless steel alloys (there are more than 300 grades) contain at least 12% Chromium - a metal that is intrinsically corrosion resistant. Because of this alloying, stainless steels form a tightly-adherent and protective oxide layer which is so thin that the metallic coloration of the underlying steel is visible. The oxide layer that forms in ambient environments on plain carbon steels (i.e. "rust") is a different oxide, which is nearly opaque, orange, thick, loose and porous.
A1: Most common are austenitic stainless steels, grades 304, 316 and 317. These have the highest corrosion resistance, are non-magnetic and can be hardened only by cold work (annealed 300-series stainless steels are not magnetic, but they may become magnetic after cold working).
A2: Next-most common are the ferritic stainless steels, grades 430 and 434. These are magnetic and can be hardened by cold work. The price is lower than that of 304SS due to the lower amount of Nickel.
A3: Least common are martensitic stainless steels, grades 410 and 420. These alloys have the highest hardness, are magnetic and can be hardened by a combination of cold work and heat treatment. The price is lower than that of 304SS due to the lower amount of Nickel.
|304||8 - 10.5%||18 - 20%||None Specified||2% maximum|
|316||10 - 14%||16 - 18%||2 - 3%||2% maximum|
A: 316 stainless is more expensive (about 20% more) due to the higher Nickel and Molybdenum content and has higher corrosion resistance, higher tensile strength, and a slightly grayer finish.
A: For most applications, 304 has the best combination of corrosion resistance, mechanical properties and cost. For high corrosion resistance in food, biomedical, marine and heat exchanger applications, 316 can be worth the price difference. The resistance to solvents, chlorides, acetic acid and especially to salt water can make 316 the preferred choice. The quality of the surface finish and the amount of cold-work (most often referred to as the hardness, as in quarter-hard or half-hard) influences the corrosion resistance greatly.
A: This refers to higher tensile strength grades. Solution-annealed 304SS typically has an ultimate tensile strength of 75 ksi (515 MPa), Brinnell hardness 201, and Rockwell B Hardness 92. Quarter-hard steel has tensile strength of 115 - 135 ksi. It is harder to form than solution-annealed 304SS. Solution-annealed steel has undergone thermal treatment beyond stress relieving to give the higher tensile strength and hardness.
A: 18-8 is another way of referring to 304 stainless and similar alloys (301, 302, etc.). The 18-8 refers to the 18% Chromium and 8% Nickel content of 304 (see the table above), with no more than 0.08% Carbon.
A: The "L" in the designations for these grades refers to "low carbon." This low carbon makes it easier to produce corrosion-resistant welds than in standard 304 and 316, respectively, but their higher cost (2% to 10%) and lower strength (by 5 ksi) limit their use. Most fabricators of stainless steel wire products can work well enough with 304 and 316. The maximum Carbon content is 0.03% in an L grade, while the standard 304 and 316 grades can contain up to 0.08% carbon.
A: 304H has higher Carbon content (0.04-0.10%) than 304 and is used for high-strength applications.
A: 321 stainless has 9-12% Nickel, 17-19% Chromium, and some Titanium. This grade has superior resistance to intergranular corrosion and is recommended for high-temperature and welded applications (but type 347 with Niobium in place of Titanium is preferred for weld filler). 321SS might be suitable for hooks and wire forms in especially difficult environments. Its price is significantly higher than that of 304SS, however.
A: 330 stainless has 35% Nickel and 17% Chromium. This grade is used in very high-temperature applications, up to 1,900 degrees F (940 degrees C), such as for heat-treating baskets. The cost of 330SS is much less than that of Inconel 600 and higher than that of 316SS.
A: Design can aid clean-ability, so well-designed parts with rounded corners, fillets and an absence of crevices facilitate cleaning, as do smooth ground welds and polished surfaces. Post-fabrication handling is also important. Scale or slag that forms from welding processes is often removed by the fabricator with a stainless steel wire brush. It is important that the wire brushes used for plain steel cleaning NOT be used for stainless steel cleaning, as those brushes will leave carbon steel particles in the surface, which will eventually lead to surface rusting of the stainless. For more severe applications, welded areas should be treated with a de-scaling solution such as a mixture of nitric and hydrofluoric acids, which should be subsequently washed off. For cleaning of small areas, commercially available pickling pastes may be used.
A: Despite their corrosion resistance, stainless steels need care during use to maintain their surface appearance even under normal conditions of service. Many of the routine uses of stainless steel products involve cleaning or sterilizing on a regular basis. Equipment can be cleaned with specially-designed caustic soda, organic solvent, or acid solutions such as phosphoric, oxalic, citric or nitric acid. Some contain special ingredients such as oxalic acid that are particularly effective in removing rust stains. Examples of suitable commercial cleansers are Barkeepers Friend and Bon Ami. Strong reducing acids such as hydrofluoric or hydrochloric acid may be harmful to stainless steels.
A: Yes. However, many wire fabricators stock only 304 and, to a lesser degree, 316. Thus, specifying the odd grades may entail longer delivery times from the fabricator. The wire mills, including one of Marlin Steel Wire's main vendors, have more than 300 grades readily available, so the user has a cornucopia of options for all applications.
A: Yes - Electropolishing of stainless steel is commonly used for food, drug, medical, and semi-conductor applications and for those where high fatigue strength is needed. Electropolishing is the reverse of plating in that metal is removed from the surface rather than deposited, in order to obtain a bright, clean, and appealing surface, enhancing its appeal in consumer applications. It also removes burrs and sharp edges, and removes stress by removing microscopic nicks and scratches from the surface. Electropolishing is also used to bring overweight or oversized parts into specification, since tolerances can be held to 0.0001 inch. Electropolishing will also remove heat discoloration from spot welds.
A: Chemical Finishes
Fluidized Bed & Elctrostatic Spray
A: Either Kynar or Nylon coated baskets are designed for ultrasonic cleaning applications that hold delicate - "no scratch" parts.
A: Passivation is the treatment of stainless steel in an acid solution (typically diluted nitric or citric acids) to remove iron contamination on the surface. The contamination might come from fabrication steps such as stamping, drilling, machining, welding, cutting, forming or wire brushing. Passivation does not change the appearance of the stainless. Passivation is not necessary to form the protective oxide coating; re-forms immediately upon exposure of the stainless steel to air, water, etc. However, specific passivation treatments can thicken and change the composition of the protective oxide layer, increasing the corrosion resistance of the passivated material.
A: Passivation is the treatment of stainless steel in a nitric acid or citric acid solution to remove iron contamination on the surface. The contamination is from fabrication such as stamping, drilling, machining, welding, cutting, forming or wire brushing.
Passivation does not change the appearance of the stainless. If the stainless has been heat treated or welded, the resultant scale or discoloration must be removed by either abrasive methods or by pickling.
The processor must know the alloy of stainless steel before passivation is attempted so that the proper solution will be used.
Electropolishing is the reverse of plating in that metal is removed from the surface rather than deposited. Electropolishing is primarily used to obtain a bright, clean, appealing surface.
Electropolishing also removes burrs and sharp edges; eliminates hydrogen embrittlement and removes stress from springs and stampings by removing microscopic nicks and scratches from the surface.
Because high points on the surface are removed first, a lower micro inch surface is achieved. Thus the surface is smoother, has good anti-stick properties and is easier to clean. This is required in the food, pharmaceutical, and semi-conductor industries. Electropolishing also passivates the surface as mentioned in the ASTM A-967 specification; it is used as an inspection tool to detect surface cracks or imperfections in castings and forgings. It is used for sizing to bring overweight or oversized parts into specifications and tolerances can be held to .0001"
Electropolishing can smooth threads to prevent galling and seizing.
Electropolishing will also remove heat discoloration from spot welds. On your behalf, Marlin can electropolish the ID of tubing and pipe, fittings and a variety of fabrications. We have electropolished vessels 16' diameter and 56' long.
Two important advantages of electropolishing are the speed and uniformity of the process, readily translated into important savings, particularly when treating complicated shapes.
A: Kynar has better chemical resistance and is applied much heavier (with a 5 coat system) which will achieve a coating thickness of .015" - .040". Along with this extra coating comes better abrasion resistance and a higher price tag. Teflon has good chemical resistance and is applied in a 2 coat system, which will achieve a coating thickness of .002" - .005". The abrasion resistance is not as good as the Kynar coating.
A: The active ingredient attaches to the microbe's DNA and prevents if from spreading. MARLIN STEEL WIRE has not tested for every microbe that the silver compound will attack, but the makers of the antimicrobial additive have done many tests. Their data show activity and reduction of the MSRA. We do not make any claims, we can just present the data. Our information from the vendor indicates the following organisms are controlled by the silver additive:
A: It is applied like any thermoset, electrostatic grade powder coating.
A: The Antimicrobial products are formulated in most powder chemistries such as TGIC-Polyester, Urethane-Polyester, Hybrid and Epoxy. We do not have any in aromatic urethanes currently, but they could be developed. Our weatherable Urethane-Polyesters are Aliphatic. There are many variables that affect adhesion. Generally speaking the adhesion of the various chemistries is very similar.
A: Silver is the active ion that imparts the antimicrobials properties. It is NOT passive and it will be consumed over time. The coating will last a long time depending on end use. The antimicrobial can be used up over time, again depending on end use.
A: The silver ion is activated by moisture and migrates to the surface.
A: Approximately 100% more due to the cost of the active ingredient and the specialized method of incorporation, for which we hold a patent.
A: Generally, there is nothing in the feel or appearance of the coating that will indicate an antimicrobial product, but the incorporation process can lead to more orange peel.